Bazengs Water / Dry Ice cooler tests results -

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bazeng

Gday maaaate
Joined
Apr 2, 2005
Messages
9,899
Location
Melbourne
Hi guys

For those who were not aware, I was in the process of building / testing my water to air / water to dry ice cooler.

I'm using a PWR barrell cooler and a custom made dry ice box.
The dry ice box sits in the boot, and consists of a seperate dry ice chamber which cools the water making contact to the heat exchanger.

Specifications of the test:

- hair dryer
- multimetre (thermometre)
- 12 / 14v battery charger
- bosch electric water pump
- bazeng dry ice/water cooler
- pwr 600hp barrell cooler
- dry ice
- tap water

Test conditions:
- Ambient temp : 14 degrees Celcius
- Hair dryer temp : 85 degrees Celcius
- Starting water temp : 13 degrees Celcius
- Dry ice chilled Water temp : 0 degrees Celcius
- Dry ice temp : -65 degrees Celcius

Pictures of setup:
 
Pre-test WATER ONLY TEST RESULTS:

Conditions:
- Ambient temp : 14 degrees Celcius
- Hair dryer temp : 85 degrees Celcius
- Starting water temp : 13 degrees Celcius

RESULT:
Air temp after Barrell : 12 degree's Celcius

DRY ICE TEST RESULTS:

Conditions as above in post 1:

Water temp with dry ice after 10 minutes : 1 degree Celcius
RESULT:
Air temp after Barrell : 1 degree Celcius





The test went for about 2 minutes and dropped to 1 degree From 85 degree's Celcius.

I did multiple tests with the same result.

The dry ice lasted for about 1 hour in the chamber,
I know that direct dry ice systems do not last long at all, about 1 run down the 1/4 with those PWR DRY ICE COOLERS.

More testing will continue, next time on the car. Hopefully on the dyno.

Comments?
Opinions?
Suggestions?
 
seems much more efficient than standard fmic.
however, dry ice is pretty expensive.. would using normal crushed ice yield similar results?
 
Hey baz- good stuff!!

Do you think the results will very different be after you use longer hose going from the boot of your car to the barrel cooler, and after the barrel is exposed to engine heat?

What does the bazeng box consist of? 4 seperate cores in an aluminium box (or is that real CF??)


Thanks for sharing the results, i'm keen to see the finished product, and final test resluts!


:D
 
Wow, much mor effective than FMIC air to air and water to air type set ups!
Although I imagine the outlay is a far bit more than a conventional FMIC setup.

Very good and interesting results! The after barrell temp will rise a little bit when longer lines are used to get from the boot to the engine bay though. But no doubt they will still be considerably cooler than the other setups.

Congrats on making it work!
 
CLuTZ said:
Hey baz- good stuff!!

Do you think the results will very different be after you use longer hose going from the boot of your car to the barrel cooler, and after the barrel is exposed to engine heat?

:D


Thats the only issue i could think of too...... :)
 
KOOL stuff.... literally 8) Would like to see it in action once exposed to under bonnet/bootlid temperatures :)
 
I'm planning on insulating it with something
probably something like foam.

I'll wrap the lines, heat exchanger etc.

similar to what i did to the box.

I'll try to prevent as much condensation as possible.

Dry ice retails for $6.50 per kg.
It takes about 5 kg's of dry ice.

But I made a deal with the supplier and he's looking after me in pricing.

Ice will also work, but wont last as long as the dry ice.

The reason why the dry ice last as long as it does IMO is that because its in its own atmosphere. I could have gone dry ice to air but its not any good on the street.

This will provide a 1/2 way point between water to air and dry ice to air.
It cools more that water to air, but not as much as dry ice to air.

i can also use it on the street without any issues and just run it with the water to air heat exchanger up front.

Trail and error!

I could dry different liquids and get the temps even lower, but will look into that later down the track.
 
Barry,
Are you planning on running the water through a radiator or similar after its been through the heat exchanger and before it gets back to the dry ice box?
Have you measured any return water temps yet?

Of all the different liquids that I have read about being used, the general concenscous is that distilled water is the best. I just wonder if after say 6 months, whether the system will need a good clean out to get rid of any algae or slime that might coat the heat echanger and reduce its efficiency.

Love you work so far.
 
seems much more efficient than standard fmic.
however, dry ice is pretty expensive.. would using normal crushed ice yield similar results?

That would also work, i have spoken to others that used a similar system with ice only (cheapo method in an esky with water). They say it works well but doesn't last long.

I also put the ice option into consideration when building this box, but i realised once the liquid gets heat soaked, it takes ages before you can get the heat out (in my old setup i used to get heatsoak). The fastest way to remove the heat after use is to drain and fill it with liquid. I'm expecting the dry ice system to keep the water cooler for longer, hence the dual chamber system. I find that dry ice works best in its own environment. ice works best mixed directly with the water.

But once again, ice in the box will mean draining and refilling.
dry ice, i could just top up the chamber without any hassels.

The great thing with dry ice is that it doesn't leave any residue, so its no cleaning!!

Do you think the results will very different be after you use longer hose going from the boot of your car to the barrel cooler, and after the barrel is exposed to engine heat?

In my opinion, it possibly could, but it shouldn't be much. I already have the lines run under the car and they will be further insulated. I'll be using something like a foam sandwich if you know what i mean. It should stop condensation and also insulate it from the heat of the exhaust and atmosphere.

What does the bazeng box consist of? 4 seperate cores in an aluminium box (or is that real CF??)

It consist of 6 large heat exchangers that were made out of alloy. The heat exchangers themselves have been designed to increase the amount of surface area contact it has with the liquid. Also the liquid tank also has baffles to direct the liquid towards the heat exchanger. There was alot of mucking around and the welder had difficulties welding the box cleanly.

Barry,
Are you planning on running the water through a radiator or similar after its been through the heat exchanger and before it gets back to the dry ice box?
Have you measured any return water temps yet?

I was originally planning to do this, but in my opinion, I think it could have negative effects. It could actually heat the water rather than cool it. But honestly, I'm not sure. If at WOT, the water temps after the barrell increase over ambient, sure I'll be running one. If not, then I wont. I was planning on running a system where i could switch from the dry ice heat exchanger to the water / air heat exchanger. I think if i could get enough of the water cool, it should be fine. But it all depends if its for a drag run or on the street / track. My plan is it have the dry ice cool the water temps down as much as possible, once its down to its minimum, top it up, fire the motor up and drive.

I'll find more once on the dyno.

Of all the different liquids that I have read about being used, the general concenscous is that distilled water is the best. I just wonder if after say 6 months, whether the system will need a good clean out to get rid of any algae or slime that might coat the heat echanger and reduce its efficiency.

I also heard that. BUT I was told a metho/water mix would allow the water temps to drop below 0, whereas water will freeze at zero. Therefore in theory, I could reduce the temps further. But in testing, the time it took me to cool the metho / water down to -15 degree's was about 30 minutes. The liquid began to get gloopy and would flow too well through the barrell.

Also, I dont want anything flammible running through there. I also did some flame tests, a 50 / 50 mix is still quite flammible. something like 40 / 60 didn't light up. Might see how we go next time.

Love you work so far.
Thanks!, appreciate the compliment!

I'm always trying something different, thats probably why its taking so long to build my car. I guess thats the fun part of modifying!
 
My only concern is the weight of the whole setup V's the benefit gained, is carting all that setup around the track going to weigh the car down to a point where you woulda been just as well of to have a air to air intercooler like everyone else?
 
I think the power gain should outweigh the weight gain.

Compare driving on a cold morning vs a hot day.
The total weight of the system would be an odd 50 kg's i'd say with max liquid.

The cars weight has been reduced significantly though.
 
One thing I am curious about, if the air gets too cold, you (in theory) should lose some atomisation of the fuel and may actually lose power because of this. I guess that by altering the flow rate of water through the heat exchanger, you should be able to play with the air temp to see if it has any affect.
Another idea might be that if ideal power was made with the intake air temp at say 8 degrees, can a Davis Craig controller automatically adjust flow accordingly to keep the intake air temp constant? This would mean that you wouldn't have to stuff around with temperature corrections in the ecu any where near as much.
 
I'd be interested to see how much the results change when the air is actually under pressure.

Your airtemp correction maps are gonna have to be pretty comprehensive to cater for anything between 1C (if it is that efficient in real life) and 40C+
 
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