EVO6 Brembo Caliper Piston Diameter

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Hi all,

Am trying to determine the diameter of the pistons in the EVO6-9 Brembo front and rear calipers so I can determine the best size master cylinder to use.

Any assistance would be appreciated.

Cheers!
 
I think fronts are 40mm and 46mm, rear are 40mm.

other considerations are how much pedal travel you like, any ratio changes in the peal box etc...
 
The only input i can think of is that you need 2 masters with the same size swept volume as the standard master. this would retain pedal travel and effort close to standard.
To calculate this needs the square root of 2. (the only use of it that i know)

For a 1" cylinder:
1" /1.414 = 0.707 or nearest is 11/16"
For a 1 1/16":
Calculates to 0.751 or 3/4"...

So dual 3/4 masters is the same as a single 1 1/16" cylinder.

I think the clutch cylinders are 3/4? Or trailer brakes cylinders...

I don't know if there needs to be a separate calculation for no vacuum booster.

How do you work it out?
 
consideration needs to also be taken with balance to as the stock master splits the front rear balance

I run a .625" on the front and a .700" for the rear, the smaller cylibder for the front gives more pressure to the front where you need it
 
yep, i will be changing to AP stumpys once i have confimred my sizing is ok, its a lot of coin to spend on something thats not the right size :thumbsup:

I just have girlocks at the moment that were only about $80 each.
 
Can't you calculate the required cylinder bore size from the piston diameters? That's what we're planning on doing.
 
The issue is as above, in theory, yes you can definatley work it out, but with the ratio of the box its hard to know if you like the travel and or feel of the pedal.
I agree you could get close first up but its still a bit of a gamble.

for example those sizes that jack has kindly worked out you would have a lot of travel in the pedal. Others I have looked at on calculators are also on the larger side.

Its also working out pad frictions, weight transfer etc.... its very tricky unless you can draw from people with the same setup in very similar cars, unfortunatley not something I could find out, especially when you take into consideration weight balance (and total weight) of the car.

The sizes I have offer a very firm pedal with minimal travel (which is what I like) but I wont know if I can adjust it far enough to the front on the balance bar due to the front/rear weight balance of the car.
 
I get you now mate. I know that I want minimal travel with a firm pedal too, the various race cars I've sat in and trialled (stationary - not driving mind you!) have all had different pedal firmness to travel ratios and I keep coming back to preferring the firmer pedal that doesn't travel so far.

Mike and Paul's MK2 Escort is pretty much spot on in terms of what I want my pedal to feel like so I guess I'm lucky to be able to draw on that.
 
other ways to work around the feel are with pad friction levels too.

in the end you should be able to guess close, but I would definatley reccomend going with cheap cylinders first until you get it right, then get the good gear.
you will get two cheapys for less than one good one
 
But dougmo, you are .7 rear which is just about what i calculated. you are roughly 10% smaller on the front. so with the bias bar centred you are roughly 5% softer and 5% more travel than stock. (if your pedal box ratios are same as stock)

But if you want more bite on the front you will need to go to a larger front cylinder. surely this would be a .7?
 
Your sizes would be close to a safe starting point jack, but you do want a smaller front or you will get the extra travel.

for more bite you actually need smaller at the front = More pressure with less pedal movement.


As I mentioned earlier you dont really want the same front to rear but thats hard to work out until you get the car out with the setup.
 
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