hey guys i have a 94 gsr lancer that has a major overboosting issue that ive been chasing for nearly a year under any conditions it winds well off the boost gauge has anyone had this problem ????
All this info is assuming you running a stock turbo, but you name says 4g94, whats your setup, we need some info!
Are you internally or externally gated and what turbo i could be boost creep up top depending on the size of the turo and if the wastegate setup you running can bypass enough air to prevent boost from rising?
If it happend as soon as the turob comes on boost (not getting higher in the rev range)
Sounds like your free boosting as the internal gat isn’t opening and controlling boost. Have you hooked up a boost controller recently, possibly wrong?
Check the lines to the wastegate actuator, if they are split the actuator wont receive pressure and open the gate. Put some pressure in them and see if there a leak or replace then anyway with some new vac line or even the right size fuel line as that is reinforced less likely to split.
Also check the actuator is working properly, pull the line off and fill it with some compressed air and see if the arm moves freely back and forward, can do this also by putting air through the line to it that you pull of you intercooler pipe. The diaphragm, inside could be popped. It should move that arm around 7-10psi (i don’t know the stock pressure for a gsr gate off my head) so you won’t need much.
Don’t keep letting it happen or you'll end up with a hole in you block from running lean and detonation! When you test for it after doing a few things slowly roll on throttle in 3rd on the freeway and control the boost with how much you roll on accelerating. Don’t just mash it.