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WideBody ZR4

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720 replies to this topic

#521
JayRome

JayRome

    Blurring the line between 1st to 3rd Gen engines....

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LSD front and rear :)

IMAG0015.jpg

IMAG0014.jpg

 

Front:

IMAG0016.jpg

 

Rear: (will need to find some CV cups for the rear.... or make some)

IMAG0017.jpg


Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS


#522
evopwr

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I like the part where you said "OR MAKE SOME"

 

=)


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4G63t, AWD, Widebody

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#523
JayRome

JayRome

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Fuel tank design: 
IMAG0020.jpg
IMAG0027.jpg
IMAG0028.jpg
IMAG0029.jpg

 

Using stock fuel level sending unit and pump cradle. Pressure tested with no issues...
 
IMAG0030.jpg
IMAG0031.jpg
 
8mm plate to hold the sending units down
IMAG0032.jpg
IMAG0033.jpg

Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS


#524
evopwr

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that looks epic! Is that all ALU?


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4G63t, AWD, Widebody

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#525
JayRome

JayRome

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that looks epic! Is that all ALU?

 

yeah bro! 5056 alloy sheets.. it was an off the shelf tank I had to mod cause it was well.. shit.... ahahah ... 


Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS


#526
evopwr

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PS I love the pressure testing rig! Is that a BOV?


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4G63t, AWD, Widebody

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#527
JayRome

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PS I love the pressure testing rig! Is that a BOV?

 

ahahah yeah bro, the old turbo smart big blue and gold piston BOV... 


Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS


#528
TMAK

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That's my old bov^^. Glad it's gone to good use!


TMAK - JDM Evo 6.5 TME White with stripes - burnzytuned
|MAP shortblock 2.4LR 10.5:1CR|MAP EF3|GSC S2|Ohlins coilovers|Cusco|Endless|Meek|Turbosmart|Spoolin Up|Bosch 2000|Walbro 400|Zeitronix|GM|Kumho|Stock ported intake and exhaust manifolds|
366kws (vdr) @ 2.1bar
Old setup: 280kws (vdr) @ 24psi [email protected]

Previously owned the FRONTN Cordia.

#529
Evo-00x

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Jayrome, it's a mechanical rear LSD, so normal rear CV cups will fit it.

You have a viscous front LSD. That's the LSD that you need the special longer CV cup for. You will also need a front diff crownwheel to suit the viscous centre, plus longer LSD bolts.

 

What rear diff ratio will you be running? 3.545 (GSR/VR4) or 3.909 (EVO I-III / EVO GVR4)? 

Because the 58-tooth viscous front diff crownwheel that you need for the 3.545 rear diff ratio is rare as (off a GSR RS).

The EVO I-III used viscous front diff crownwheels.

BUT, EVO I-II had 64 teeth to use with a 1.09 transfer case ratio and 3.909 rear diff ratio.

EVO III had 63 teeth to use with a 1.074 transfer case ratio to get the 3.909 rear diff ratio.

Just making sure you've got all that sorted  :)


AWD. 2 Litre. GTX3076R 0.82.
330kw atw @ 28psi 98 pump fuel.

372kw atw @ 28psi E85 Flexfuel.
EVOLVED AWD COUPE
WWW.EVOCOUPE.NET

#530
JayRome

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Jayrome, it's a mechanical rear LSD, so normal rear CV cups will fit it.

You have a viscous front LSD. That's the LSD that you need the special longer CV cup for. You will also need a front diff crownwheel to suit the viscous centre, plus longer LSD bolts.

 

What rear diff ratio will you be running? 3.545 (GSR/VR4) or 3.909 (EVO I-III / EVO GVR4)? 

Because the 58-tooth viscous front diff crownwheel that you need for the 3.545 rear diff ratio is rare as (off a GSR RS).

The EVO I-III used viscous front diff crownwheels.

BUT, EVO I-II had 64 teeth to use with a 1.09 transfer case ratio and 3.909 rear diff ratio.

EVO III had 63 teeth to use with a 1.074 transfer case ratio to get the 3.909 rear diff ratio.

Just making sure you've got all that sorted  :)

 

 

Ahh cheers for that, i'm running 3.545 VR4 

 

Front lsd I have the CV cups to match (this LSD was previously in my FWD box), crown wheel I will have to machine to make fit (unless the FWD box crown wheel fits the VR4 box?)

 

Rear lsd though, the CV cups I have here from a VR4 3 bolt, are to small. So i'll have to find to figure out what cups it takes... 

 

Will have to research more on the matter shortly after i finish the Fuel tank install and finish welding the body work..... 

 

 

Cheers for heads up!


Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS


#531
Evo-00x

Evo-00x

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Wouldnt the rear need a 4-bolt GVR4 CV cup? Might be same as a normal GSR/EVO anyway. Bazeng, BrisVR4 and some other GVR4 gurus should know.  Im not too clued up about the rear diffs on the GVR4's.


AWD. 2 Litre. GTX3076R 0.82.
330kw atw @ 28psi 98 pump fuel.

372kw atw @ 28psi E85 Flexfuel.
EVOLVED AWD COUPE
WWW.EVOCOUPE.NET

#532
evopwr

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What? Robs NOT clued up on something NON Gearbox/diff related? ARE YOU FEELING OK!!!!? :P


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#533
JayRome

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finally got some time to finish welding up the rear chassis... Now to rebuild the diff and put some new bushes in.... 

 

IMAG1052.jpg


Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS


#534
croket

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coming along nicely mate , ive read the mechanical needs 4 bolt cups. Ive just picked one up also so will be good to see what we can use



#535
JayRome

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Coilover design... mix of JIC/Tein/Pedders/HKS suspension pars....

 

IMAG1122.jpg

IMAG1125.jpg

IMAG1126.jpg

IMAG1127.jpg

IMAG1128.jpg

IMAG1129.jpg

IMAG1132.jpg

IMAG1133.jpg

IMAG1136.jpg

IMAG1135.jpg

IMAG1137.jpg

IMAG1146.jpg

IMAG1145.jpg


Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS


#536
ted

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Love this car man!! so damn cool!!!!



#537
GSRSOL

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Nice work Jay; did i read somewhere youre looking for new wheels?


Dan | Melbourne | 1994 CD5A / CE9A / E39A bastard child
special thanks to - TRIKFAB | Tropic Motors | Springy Motors


#538
JayRome

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Nice work Jay; did i read somewhere youre looking for new wheels?

 

damn didn't realize someone commented....... got something lying around?? in the sizing of 17X10-11??


Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS


#539
JayRome

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So I have been bed ridden for 3 weeks, slowly getting back into the swing of things.....

 

Parts for rear end rebuild.. 

IMAG1160.jpg

IMAG1187.jpg

IMAG1184.jpg

 

RDA looks to have merged a few of there brake disc's together old/new series 4/5 stud.

IMAG1189.jpg

 

Handbrake finally set up

IMAG1198.jpg

 

Rear end finally finished, LSD and 26mm sway bar installed, new carrier bearings with alloy bushings

IMAG1192.jpg

IMAG1200.jpg

 

3" full tucked front pipe

IMAG1209.jpg

 

Need to make rear drive shafts, a few parts have to be machined to sit properly

IMAG1210.jpg

 

Rear wheel clearance with 17X9.75 +25 

IMAG1206.jpg


Edited by JayRome, 27 July 2014 - 08:48 AM.

Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS


#540
JayRome

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My neighbors will finally be happy when i warm up my car... 

 

IMAG1352.jpg

IMAG1354.jpg

IMAG1353.jpg


Chosen Weapons:
WideBody Galant GSR 4g63 N/A+T Hybrid 1st/3rd gen +AWD
Audi A3 slow POS



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