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elnevio

elnevio

Member Since 08 Jun 2014
Offline Last Active Jun 24 2020 12:25 PM
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#342914 Rvr Brembo conversion

Posted by elnevio on 07 June 2020 - 01:30 PM

It has been a while since doing it on my RVR HSGR (only three years or so!), but I am eventually writing up the notes I made while doing it.  NB: There may be one or two things missing, but I think it's pretty complete).

 

This is my list of things required for the Racefab bracket version of the upgrade, and I did not change the master cylinder.

 

REQUIRED ITEMS

 

Front and rear Evo Brembo brake calipers (I think mine were from an Evo 8)

- check that across all four calipers that they have all 8x 11mm bleed nipples, 4x spring clips and 8x retaining pins

Front and rear Evo Brembo fitment brake discs/rotors (I used Mtec ones in the the UK)

- fronts are standard Evo Brembo 320mm, but 330mm will fit, and I will be getting these next time.  This is because the calipers sit a few mm further out than the standard Evo fitment so the pads sit a few mm over the edge of the disc

You will need wheels to clear the front calipers once installed

- mine are Evo 6 wheels and the clearance is rather small.  As the calipers sit a few mm further out than normal Evo fitment, other Evo 5-9 wheels should still clear them, but there is a very small chance they might not.  I do not possess a full set of all Evo wheels to try this out!

Racefab Evo 1-3 Brembo front caliper adapters

- only fronts required, rears do not need adapters.

Braided hose (x8)

- optional, but either way, you will need brake lines with the Brembo banjo bolt fitting rather than the normal Mitsi caliper fitting.

- if you don't know, each corner has TWO flexible brake hoses (one from the solid brake line to a short solid line mounted on the suspension, then another from that to the caliper.

- to make the hoses you need 4x Brembo banjo bolt fittings and 12x Mitsi (standard M10) brake fittings.

- hose lengths are (this is tip-to-tip including fittings): 4x 265mm (one end Brembo, other end Mitsi), 2x 295mm and 2x 345mm (front and rear, I forget which way round that is, though I suspect the longer one is for the rear)

Rear Brembo caliper bolts

- you need 4x M10x1.5 bolts for the rear calipers.  Can't quote the length, but I can tell you they need to be about 5mm longer than the stock ones

Don't forget brake fluid and Brembo-fitment brake pads

 

REQUIRED TOOLS

 

10mm hex key/Allen bolt - for the smaller bolts that come with the Racefab adapters.

12mm hex key/Allen bolt - this was a special purchase!  Required for the larger bolts that come with the Racefab adapters

10mm flare spanner - for the brake fittings

11mm ring spanner - for the bleed nipples

Usual brake bleeding gear

Usual 12/14/17mm spanners/sockets etc.

Small grinder/dremel or tin snips - for trimming the dust shields

M14x2.0 tap - needed to tap the front hub carriers to mount the Racefab adapters, this is a fairly large tap, so may not be in many standard tap and die sets

 

SPECIAL NOTES - Front

 

No caliper milling/grinding was required.

No carrier/knuckle grinding was required.

Dust shield needs trimming or pushing back, and needs removing where the caliper mounts up.

 

SPECIAL NOTES - Rear

 

Don't forget to wind off the handbrake shoes!

Dust shield will need trimming.

 

And that's pretty much it lol!  As I said, there could be a couple of things I've missed, or may vary slightly if wheels, calipers, brackets, bolts etc. have tiny differences between them across the Evo and RVR range of bits.

 

Otherwise, I don't think a full guide is needed, as it is basically removing one lot of brake lines and calipers and refitting another set!

 

Hope this helps someone, sorry it took a while - I may have mentioned in a previous post or two that I am really slooooooow!  I mean, I had the Brembos for the three years prior to fitting them! :w00t:




#338422 RVR HSG R - deletion of stock oil cooler

Posted by elnevio on 17 August 2017 - 01:50 PM

EVENTUALLY!  The forward-facing filter housing is installed.  Have I mentioned that I am SO SLOOOOOW! :sleep:

 

 

One of the four bolts holding the housing on is located under the lower cambelt cover.  This was easier to resolve than I first realised, as all that was needed was to slacken off the alternator belt, remove the four bolts holding the alternator/aircon belt pulley to the crank and then the cover could be easily removed.

 

Old oil cooler now in the bin. :ph34r2:




#335742 RVR HSGR?? Anyone recognize this car?

Posted by elnevio on 15 February 2017 - 10:26 AM

According to ASA, it is indeed an HSGR.  5 speed manual.  Manufactured in the 3rd week of March 1997.  Was Sophia White from the factory. :)




#330045 Low headlight washer fluid?

Posted by elnevio on 17 May 2016 - 02:25 PM

I'd best fill those pesky blinkers up! :w00t:




#328940 RVR HSG R - deletion of stock oil cooler

Posted by elnevio on 05 April 2016 - 07:27 PM

My GOD I am so SLOOOOW!! :sleep:

 

I have eventually ordered my front facing oil filter mount kit...  just see if it then takes me another 18 months to fit it lol

 

For info, new link at JNZ is now: http://www.jnztuning...eb721e3de5f61d7




#308345 RVR HSGR at the Nürburgring, Sept 2014

Posted by elnevio on 04 October 2014 - 04:25 PM

Could be one of my colleagues saw you driving trough Germany.

 

An RVR HSGR normally stands out from the crowd especially on the European mainland.

At first he told me it was a German RVR. I told him It would most likely be a British RVR. Because the only RVR in Germany went back to England a couple of years ago.

 

I've been in Gloucester this summer.

Not with the RVR though it's still in a state of repairs.

 

Yes, and it is also the same RVR!

 

So a good chance that it would have been me. :)

 

Anyway, here's a lap of the 'Ring, sorry it's a bit shaky, but I don't have a decent mount for my phone. :(

 

 




#307982 RVR HSGR at the Nürburgring, Sept 2014

Posted by elnevio on 24 September 2014 - 07:51 PM

A few pics from my Saturday lap.  Including my cheesy grin for the camera! :D

 

RVR 2.jpg RVR 6.jpg RVR 8.jpg RVR 12.jpg RVR 15.jpg

 

 

Sunday's damp lap, although not totally obvious from the pics.  Got some from the Carousel there. :)

 

RVR 1.jpg RVR 4.jpg RVR 6.jpg RVR 10.jpg

 

 

No pics from my quickest lap though.  Will upload the video eventually.  Still got to get home first!




#307959 RVR HSGR at the Nürburgring, Sept 2014

Posted by elnevio on 24 September 2014 - 12:17 AM

After doing a damp lap with four on board on Sunday afternoon, and following multiple closures of the circuit, I eventually got back out yesterday evening (Tuesday).  Now most of the tourists are nowhere to be seen, and the track-goers are all local German mentalists, with hundreds and thousands of laps of experience!  Still was a nasty accident through the fast uphill section of Kesselchen (so had to slow down to a virtual standstill for that), but still managed a very pleasing Bridge to Gantry time of 9:55 :thumbsup:

 

More pics to follow, I hope!  Videos to be uploaded later this week. :)




#307879 RVR HSGR at the Nürburgring, Sept 2014

Posted by elnevio on 21 September 2014 - 07:57 AM

Did you pass anything decent/noteworthy?

 

A few bikes, Audi RS6, the occasional Porsche!  Will have to review the video! :D




#307816 RVR HSGR at the Nürburgring, Sept 2014

Posted by elnevio on 19 September 2014 - 10:52 PM

Did my first lap of the 'Ring in the RVR earlier this evening. :thumbsup:

 

Some early pics have already been uploaded by a photographer!

 

RVR & Focus 2.jpg RVR & Focus 3.jpg

RVR & Focus 4.jpg RVR & Focus 5.jpg

 

I'll get some video uploaded too, but probably not until I'm back home.




#307691 Fuel System Upgrades

Posted by elnevio on 16 September 2014 - 03:06 PM

Semi on topic, but where is the fuel filter?  Is it below the brake master cylinder?  Looks like a biatch of a job to replace without disconnecting anything else!




#307650 Auto transmission hesitation

Posted by elnevio on 15 September 2014 - 12:29 PM

What fluid was used? And was it a case of dumping the sump contents then refilling?


#307619 Evo 9 calipers + rotors for HSG RVR.

Posted by elnevio on 14 September 2014 - 04:07 PM

Not done this yet, and due to a shortage of time now before the Ring trip, I have kept the original brakes for now, just had them serviced, installed Carbotech XP8 pads in the front, along with complete fluid replacement with ATE Super Blue.

Will sort this properly eventually though!! :)


#305143 RVR Hyper Sports Gear R

Posted by elnevio on 30 July 2014 - 02:34 PM

Looking great, and coming on at a great pace now!  A new expansion tank could be a good aesthetic improvement?  Mine is new and it is amazing how white it is, rather than yellowing! :)




#303340 Evo 9 calipers + rotors for HSG RVR.

Posted by elnevio on 26 June 2014 - 01:21 AM

I have a set of the Racefab brackets on the way to me. :)

 

Will get a set of HEL braided brake lines made up, and will be ordering new discs and pads - looking at some coated, dimpled & grooved with Redstuff pads - it's a combination I have used on my VR-4 and a UKDM V6 Galant and been happy with (although the VR-4 was probably a little heavy for the set-up with standard brakes when on track), in fact amazing on the Galant when it went round the Ring a couple of years ago.  :cool:

 

Already have a good quantity of ATE Super Blue brake fluid.

 

Also, if the standard RVR MC is 1", I think I have a spare EC5A/EC5W VR-4 MC in the garage from an auto with TCL & ASC, which are 17/16" as standard, like the Evo MC.

 

Well,that's my plan!  :ph34r:

 

Also, if the necessary machining (as per Wae's original post) goes to plan, I'll look to take some new pictures to upload.  :thumbsup: